Home     News     Resource Store     Current Issue     Past Issues     Textile Resources     Buyers' Guide
    Subscriptions     Feedback     Advertising     eNewsletter     Contact Us

Summer 2008

Cover

View Issue |

Subscribe Now |

  

AA Spinning

AA Spinning uses Trützschler cards and draw frames to produce its line of polyester/cotton yarns.

Textile World Asia Special Report

AAtrucks
Fresh supplies of Pakistani cotton arrive at AA Spinning.

T he road from Lahore to Faisalabad, Pakistan, is made up of a row of textile mills — one beside the other. The business premises of AA Spinning Mills are located 20 kilometers away from Faisalabad.

AA Spinning is a sister company of Ibrahim Fibres. The company owners are the brothers Atif and Asim Yaseen, respectively. Ibrahim Fibres ordered the first Trützschler TC 03 cards for the Pakistani market during ITMA ’03 in Birmingham, England. Thirty-six Trützschler TC 03 cards and 24 TD 03 draw frames are now in operation at Ibrahim Fibres.

TC032AA
The 48 Trützschler TC 03 cards are arranged in four rows at AA Spinning.

tc03AA
The TC 03 cards are arranged in such a way that the operator has an obstacle-free path around each machine.

 AA Spinning specializes in the production of polyester/cotton yarns of different qualities, beginning with a Ne 30 yarn made from 52-percent carded cotton and 48-percent polyester. The higher-grade range is made from blends of combed cotton ranging in size from Ne 24 to Ne 40. The top-segment products produced by AA Spinning are called chief value cottons (CVCs). These yarns are a blend of 60-percent cotton and 40-percent polyester. Yarn counts range from Ne 24 to Ne 30.

AAmen
Managing Director Tariq Nazir and his employees discuss an installation extension with Trützschler's Service Inspector Steffen Schkalda and Regional Sales Manager Michael Edler.

All cottons are local qualities. It is all the more astonishing that Managing Director Tariq Nazir claims he is presently producing the highest-quality polyester/cotton Ne 30 yarn in Pakistan.

The installation with 50,544 spindles has been running for more than one year. The entire installation is located in a new 120-meter-by-250-meter building. For both cotton and polyester, the process starts with a tailor-made Trützschler blow room installation.

AAseparator
At the beginning of AA Spinning's cotton cleaning line, a Trützschler SP-MF Multi Function Separator protects the line against fire and damage from heavy parts. Foreign Part Separators at the end of the line ensure a yarn free of foreign fibers.

This is followed by 48 TC 03 cards. Because the company needs highly flexible machinery to produce its variety of blends, the number of TD 03 draw frames in operation can reach 60 machines.

It goes without saying that the other machines in the installation, from the combers to the combined ring-spinning machines, each with 1,296 spindles, and 39 winding units also are state-of-the-art. Production totals 65,000 pounds per day. The yarn is supplied to weaving and knitting mills all over Pakistan.

TD03AA
AA Spinning's installation of Trützschler TD 03 draw frame

Nazir is extremely satisfied with his new Trützschler installation. He justifies this opinion with proverbial reliability and the short time his employees need to familiarize themselves with the ultra-modern technology. Another expansion, adding an additional 100,000 spindles in a 160-meter-by-360-meter building — the size of about eight football fields — is already in the planning stages.

May/June 2007

 

Related Files:
Download this article in Chinese.